Dense-Phase Pneumatic Conveying System
AGICO Pneumatic Conveying System
Positive-Pressure Dense-Phase Pneumatic Conveying System is specially designed for high-concentration, long-distance, and low-speed transportation. It exhibits extreme adaptability and stability, becoming the preferred equipment for many powder material engineering applications. It is widely used in the transportation of powdery or granular materials such as grains, cement, fly ash, mineral powder, and lime powder.
Application:
- Cement
- fly ash
- lime powder
- mineral powder
- grain powder
- feed
- chemical powder
characteristic of Dense-Phase Pneumatic Conveying System
Working Principle of Pneumatic Conveying System
The AGICO positive pressure dense-phase pneumatic conveying system is mainly composed of the feeding tank, compressed air system, pneumatic valve group, pipeline system, and intelligent control system, etc.
Workflow of material transportation:
- The powder in the storage bin enters the sealed feeding tank.
- The system introduces compressed air into the feeding tank, and the powder and air mix.
- The gas-solid mixture is transported along the pressure direction through the conveying pipeline.
- After reaching the destination (such as the top of the steel plate storage bin), it automatically discharges.
- The pipeline is automatically emptied and enters the next round of feeding.
Investment Analysis of Dense-Phase Pneumatic Conveying System
The AGICO Positive-Pressure Dense-Phase Pneumatic Conveying System adopts a modular design. It can be flexibly configured according to factors such as the type of conveyed materials, conveying distance, flow rate, and on-site space.
| Configuration Type | Conveying Capacity (T/h) | Conveying Distance (m) | Estimated Investment Cost |
|---|---|---|---|
| Basic (Single-line conveying, manual control) | 10–20 | ≤100 | $1*，*00–$*5,000 |
| Standard (Medium-distance conveying + PLC control) | 20–40 | ≤300 | $*5,000–$4*,000 |
| High-end (Multi-point discharge + intelligent system) | 30–80 | ≤500 | $4*,000–$*5,000 |
The above are the reference prices. The actual price will be determined based on various parameters such as specific working conditions, installation method, control system, and chain material.
AGICO service
consult
plan design
manufacturing
arrangement
installation
operation
guidance
after-sales service
Why choose AGICO
If you are seeking solutions for the environmentally friendly transportation of powder materials, long-distance transportation, or the intelligent upgrade of your system, please contact us. AGICO will provide you with a tailor-made positive-pressure dense-phase pneumatic conveying system, achieving a perfect balance of efficiency, environmental protection, and cost!
- Strong technical customization capability
From the overall line layout, equipment selection, pneumatic system design, control system integration, to post-operation maintenance, AGICO offers a one-stop customized solution.
- High-quality component guarantee
All core components of the system are from top brands domestically and abroad, ensuring longer service life and lower maintenance costs.
- Full-process service support
Covering design consultation, drawing schemes, installation guidance, commissioning training, remote technical support, spare parts supply, ensuring that customers have no worries from start to finish, from scratch to operation.
- China's leading manufacturer of steel plate silos and conveying equipment
AGICO has over 20 years of industry experience, serving 60+ countries worldwide. Our products have obtained multiple international certifications, such as CE and ISO9001, and our technology is mature with efficient delivery.
An optional full set of automation control system integration
Support multilingual customer docking (English/Russian/Spanish, etc.)
Free design drawings and selection suggestions
On-site or remote installation guidance services
AGICO steel silo Solutions
AGICO Dense-Phase Pneumatic Conveying System cases
Grain Reserve Warehouse Project in an African Country
- Project Challenges: Powdered grains need to be transported to the top of the steel silo, with a long distance and high elevation
- AGICO Configuration: Utilizes an intelligent positive-pressure dense-phase transportation system with an automatic pigging system, enabling intelligent remote control to enhance operational efficiency
- Customer Evaluation: The system operates stably, safely, and is environmentally friendly. They plan to continue collaborating with AGICO when building similar projects in the future.
Powder Transportation System of the Large Cement Plant in Vietnam
- Project Background: The original spiral conveyor and bucket elevator solutions suffered from severe dust leakage, which affected the cleanliness of the production line.
- AGICO Solution: Two sets of positive-pressure dense-phase pneumatic conveying systems were configured, with a 20T/h conveying capacity and a 250-meter distance, achieving stable material supply.
- Customer Feedback:
The dust problem has been completely resolved.
Pipeline transportation replaces the traditional mechanical structure, reducing power consumption by 18%.
The system has operated stably for 2 years without major repairs.
