Dilute Phase Pneumatic Conveying System
lean phase pneumatic conveying system
A positive pressure dilute phase pneumatic conveying system is a pneumatic conveying system with conveying pressure ≤ 100kPa and conveying distance ≤ 200m. The positive-pressure dilute-phase pneumatic conveying system uses compressed air with pressure higher than atmospheric pressure as the power source, enabling the material to be suspended and conveyed at a relatively high speed and low solid-to-gas ratio in the pipeline. Different from the dilute phase pneumatic conveying system, the material conveyed in the dense phase pneumatic conveying system will not be suspended in the air. AGICO has over twenty years of technical experience in material solutions to help you improve production efficiency.
Application:
- Cement
- fly ash
- lime powder
- mineral powder
- grain powder
- feed
- chemical powder
Advantages of Dilute Phase Pneumatic Conveying System
The dilute phase pneumatic conveying system has the following advantages: it is suitable for decentralized conveying from one location to multiple locations, it is ideal for large-capacity and long-distance conveying, the structure of the separator and dust collector is relatively simple, and the material is easily discharged from the discharge port. AGICO has carried out all-around optimization and innovation on the positive pressure dilute phase pneumatic conveying system. If you are interested in our products, please come and quote to us.
Working Principle of lean phase conveying system
The main equipment for positive pressure dilute phase pneumatic conveying includes: rotary feeder device, pneumatic conveying screw pump, Roots blower, material seal pump, pneumatic diverter valve, etc.
air inlet
blower
rotary airlock vavle
conveying line
dust collector
Dilute phase pneumatic conveying: pressure
Dilute phase pressure conveying is a process where a positive displacement blower is set at the beginning of the pneumatic conveying pipeline. The blower pushes air through the pipeline, while the material is released from the silo through a rotary air lock.
Dilute phase pneumatic conveying: vacuum
Another option for dilute phase pneumatic conveying is dilute phase vacuum conveying. A difference in the design of dilute phase vacuum conveying is that the positive displacement blower is located at the end of the conveying pipeline. The blower draws air from the beginning of the pipeline, causing the air to flow through the entire pipeline.
AGICO Customized Steel Silo Systems with Turnkey Solutions.
AGICO service
- Pre-sale service
Precise solution design. Our engineering team will visit your site (or work based on detailed data) to provide tailor-made technical solutions and 3D layout diagrams.
- During-sale service
Lean manufacturing and professional guidance. We strictly follow the ISO9001 quality management system for production, offer detailed installation manuals and on-site commissioning services to ensure smooth project start-up.
- Post-sale service
Quick response and lifetime technical support. We provide "7×24-hour" online technical support, lifetime warranty for key components, and establish customer equipment files to offer proactive preventive maintenance reminders.
consult
plan design
manufacturing
arrangement
installation
operation
guidance
after-sales service
Investment Analysis of dilute phase pneumatic conveying
Choosing AGICO’s positive pressure dilute phase pneumatic conveying system is not a simple purchase but a strategic investment with high returns.
- Energy Consumption Analysis
Compared with traditional mechanical conveying, the comprehensive energy consumption of pneumatic conveying can be reduced by 15% to 30% over medium distances. AGICO's high-efficiency fans and optimized pipeline design ensure that every kilowatt-hour of electricity is used effectively.
- Labor Optimization
The automated system enables "unmanned" operation, liberating workers from heavy and dirty labor and allowing them to focus on more valuable equipment monitoring and management work.
- Economic Value
The high reliability of AGICO's positive pressure dilute phase pneumatic conveying system ensures the stable operation of the production line and avoids the loss of entire line shutdown due to conveying equipment failure. For continuous production industries, its value is immeasurable.
- Payback Period
Taking into account factors such as energy conservation, labor savings, consumption reduction, and increased production, the average payback period for AGICO's positive pressure dilute phase pneumatic conveying system is between 1.5 and 3 years.
Why choose AGICO
In the field of pneumatic conveying, AGICO is not merely a simple equipment manufacturer; we are a technology-driven system solution provider.
An optional full set of automation control system integration
Free design drawings and selection suggestions
Support multilingual customer docking (English/Russian/Spanish, etc.)
On-site or remote installation guidance services
- Strong R&D capabilities
We have a full-scale pneumatic conveying test center that can simulate the working conditions of the customer's site, conduct material property analysis, feasibility tests for conveying, and parameter optimization to ensure the scientificity and accuracy of the system design plan.
- One-stop service
All components are custom-made for the system, perfectly matched, avoiding interface and responsibility disputes caused by multi-vendor procurement. You only need to deal with AGICO as the sole responsible party, ensuring efficient communication and rapid service response.
- "Test before you buy"
Not sure if your material is suitable? Welcome to send 1-2 kilograms of samples to AGICO's material testing laboratory. We will complete a comprehensive conveying test under simulated working conditions for you and provide an authoritative test report and data.
